Polaris Ranger / RZR Pro XP / Pro XD (MY2021-2023) fuel-pump connector leak fire hazard (CPSC August 2023, joint with Bobcat/Gravely siblings)

## Affected machines This bulletin covers the **Polaris** portion of a joint Polaris + Bobcat + Gravely fuel-pump connector recall (Bobcat and Gravely are covered separately - see Related bulletins below). ### Affected Polaris models - MY **2021-2023** RANGER **1000**, **1000 Crew**, **XP 1000**, **XP 1000 Crew** - MY **2021-2022** RZR **Pro XP** (2-seat only) - MY **2021** Pro XD **Full-Size Gas** - MY **2021-2022** Pro XD **Full-Size Gas Crew** The vehicles were sold in black, blue, burgundy, brown, camouflage, graphite, green, gray, navy blue, red, titanium, and white. RANGER vehicles have three or six seats. Pro XD vehicles have two or four seats. ### Affected service parts - **Fuel Pump Kits** with part number 2208123 - **Fuel Tank Assemblies** with part numbers 2521943, 2522060, 2522267 If a vehicle in the model-year scope above has been previously serviced and had its fuel pump or fuel tank replaced with one of those service-part part numbers, **the replacement part may itself be in scope** even if the vehicle's original-equipment fuel system was not. ### Sales window Sold at Polaris dealers nationwide from **March 2021 through December 2022** for about $13,300 to $37,700. Service parts sold online and through authorized dealers for about $370 to $1,060. About **9,650 units** affected globally (combined Polaris + Bobcat + Gravely scope). ### Recall history - **December 12, 2022**: Polaris issued Stop Sale, Stop Ride following CPSC notification. - **May 31, 2023**: Polaris expanded the affected vehicle population. - **August 10, 2023**: Polaris announced the voluntary recall in cooperation with CPSC (Recall No. 23-258). ## Issue The fuel pump may develop a **leak at the fuel pump outlet connector** on the fuel tank, due to the supplier's manufacturing process. The potential leak area is in **close proximity to a potential ignition source**, posing a fire hazard and risk of serious injury. Reported field incidents at time of recall: - 3 fuel leaks - 0 fires - 0 injuries - 0 property damage ## What to do 1. Verify the model and VIN against Polaris's published affected list. 2. If your fuel pump or fuel tank has been replaced as a service repair, check the part number against 2208123, 2521943, 2522060, or 2522267. 3. **Stop using the ROV immediately if affected.** 4. Contact a Polaris dealer to schedule a free repair. 5. Polaris is contacting registered owners directly. ## Hazard Severity is rated **critical** because of the fire risk from a fuel leak in close proximity to ignition sources, consistent with other Polaris fuel-system recalls in the library. ## Related bulletins This bulletin is the **Polaris portion** of a joint recall covering three brands. The siblings are: - **TNB02600070** (Bobcat UV34 / UV34 XL Gas) - Bobcat portion - **TNB02600140** (Gravely Atlas JSV) - Gravely portion (this migration) Other Polaris bulletins in this migration: TNB02600131, TNB02600132, TNB02600133, TNB02600134. ## Source - U.S. Consumer Product Safety Commission, "Recall of Polaris Off-Road Vehicles, Bobcat Utility Vehicles, Gravely Utility Vehicles, and Fuel Pump Kits and Fuel Tank Assemblies Due to Fire Hazard," August 10, 2023. - Polaris recall page: https://www.polaris.com/en-us/off-road-recalls/